Services·Automation

Automation

Intelligent automation for efficient processes – with Ignition, AVEVA System Platform and structured PLC software that integrates seamlessly into existing plants.

Discuss your project View live control room

Screenshot of the Werk Nord demo: Ignition control room with KPIs, areas and alarms

Control Room Werk Nord

In brief

We develop tailored automation solutions for industrial processes of any size, working with Ignition by Inductive Automation and AVEVA System Platform, among others – as a certified Wonderware system integrator since 2011.

We support you across the entire life cycle – from the initial analysis to the long-term operation of your plant.

Interactive

Where do our services apply?

Select an area of the plant.

Illustration of a process plant with silos, mixing vessels and a filling line, whose levels and material flows are automated by a controller.

PLC Programming

Control software tailored to your plant – with particular emphasis on structure, maintainability and long-term expandability.

Development of new PLC programs
Programming with Siemens S7 and TIA Portal, Rockwell Automation and Wago, among others
Structured and traceable programming
Migration of existing systems, particularly from S5 to modern PLC platforms
Minimised downtime through careful analysis of existing functions
Execution of factory acceptance tests

Recipe Management

Recipe solutions to ISA 88 – with a clear separation of process logic, recipe and plant structure for maximum flexibility and safety.

Implementation of standardised recipe concepts in accordance with ISA 88
Adjust recipes without delving deep into the control logic
Support for regulatory requirements, e.g. FDA 21 CFR Part 11
User management, audit trails and traceable change documentation

ISA 88
FDA 21 CFR Part 11
Audit trail

Software we use

Diagram of a batch sequence to ISA 88: recipe, dosing, mixing, heating and transfer to the target tank.

Process logic Control

Recipe Parameters & setpoints

Plant structure Units & equipment

Process Control Systems & Visualisation

Modern control systems for monitoring, controlling and analysing industrial plants – clear, user-friendly and scalable.

Collection and evaluation of operating and process data
Visualisation of complex plant structures
Intuitive interfaces for operating and maintenance staff
Robust systems for long-term operation
Foundation for future expansion and digitalisation projects

Manufacturers

What we work with

Inductive Automation
Sepasoft
AVEVA
Rockwell Automation
Siemens
Wago

Evidence

What you can build on

References

Project example

One standard for every site

Starting point
Production processes at several sites were to be standardised with uniform recipe management.
Solution
Development of a standard platform based on AVEVA System Platform, AVEVA Batch Management and the OPC Router by inray.
Result
A seamless process from order to feedback:
1. Order transfer from the ERP
2. Recipe execution in AVEVA Batch Management
3. SCADA with AVEVA System Platform
4. Data reported back to the ERP via OPC Router

AVEVA System Platform
AVEVA Batch Management
OPC Router
ERP integration

Related services

Software Development

Custom software, database systems, and reporting & analysis for industrial applications.

Consulting

Analysis, digitalisation concepts and project support – from planning to acceptance.

Contact

Migration or a new control system?

Planning an S5 migration, a new control system or a recipe concept to ISA 88? Let’s talk – we are happy to advise you.

Your contacts: Michael Rattmann and René Ries, Managing Directors

Discuss your project +49 (0) 40 386 769 12 or view the live demo first